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Gates & Hinges
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Project Parts List 1-10' x 1" PVC pipe 2 - 10' x 1/2" PVC pipe 2 - 1 1/4" PVC x 6" 2 - 1" 90 deg. Service Elbow 1 - Box 1" black phosphate screws
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Note: These directions are just for the gate to my crypt. I can send you any additional measurements for any of the other gates pictured here.
This project starts very much like the building of my fencing with the exception that we are using the 1" PVC as the cross bar. I use the same method to drill my holes using my drill press and a 5/8ths inch Forstner drill bit. ( I built a jig for drilling round product by cutting a V notch into a 6' piece of 2 x 3 and clamp the pipe into place to avoid shifting.) Once your holes are drilled at the spacing you desire, paint the pieces you have cut and let dry. Once dry, assemble, screw in place and touch up. The gate hinge is really easy to create. As you can see below I attach a 90 deg. Service elbow to the gate. This is designed so that one end fits on to the 1" PVC but the other end does not. You make the rest of the hinge out of the 2 - 1 1/4" PVC pieces. I cut each end so that about a 1 1/2" tab about 1" wide was left on the top and bottom, drilled a pilot hole for the screw and just screwed this on to the door of my crypt. The service elbow just drops right in to the piece allowing the gate to swing freely. (of course, paint before putting in to place.) This saved me almost $12.00 on this project for a special hinge and instead the hinge setup was only $4.00!
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Here is the start of the hinge...the tab at the top of the piece will be cut down to 3/8's of an inch which will leave plenty of room to drill the pilot hole for the screw. You can make these at four inches long as well, but what I will do is cut a curve into the bottom section to give it some style.
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This is what is left after sanding, now I will tap a pilot hole for the screws and paint them black.
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